2ply Corrugated Box Manufacturing Plant

  2ply Corrugated Box Manufacturing

Plant    

 Specification:

Main Technical Parameter of Production Line

Item: WJ80-1600 single facer

1. Design speed: 80m/min

2. Economic speed: 60-70m/min (electric heating)

3. Working width: 1600mm      

4. Total length of production line:About 15 meter ( following foundation drawings)

Note: The roll paper which is used to test the production speed should meet following requirements:

*Grade: Min. B             * Moisture content: 11% ± 1%

*Face paper:  105~200g/m2 

*Corrugated paper: 105-180g/m2

5. Flute profiles: A, B, C or E,F according to client’s requirements

6. Heating method: Electric heating

7. Electricity: 440V, 50Hz      three-phase, or four phase 

Details:

1) Hydraulic mill roll stand:

Specification:

1. Working width: Max: 1600mm, Min: 700mm

2. Paper roll diameter: Max1500mm, Min350mm

3. Max loading capacity at each side: 3200kg

4. Max working pneumatic pressure: 0.6-0.9Mpa

6. Power requirements: 440V, 50Hz

Machine Introduction:

1. Symmetric structure with two paper reels loading capacity, allowing paper roll change without downtime (without stop the machine).

2. The lift-down arm adopted with cast iron curve structure, slinky, firm and steady.

3. Lift-down, clamp-loosen and left-right move are controlled by hydraulic pressure.

4. Adopts expansion chuck

5. Paper tension controlled by pneumatically operated disc brake, manual setting the tension easily, the tension control unit in auto splicer will take over the control of the brake torque.

6. Moving shaft adopts excellent quality thick wall seamless steal pipe with the bearing axis together, improved intensity and precision.

Raw materials & purchased components:

a. Main shaft: High quality seamless steal pipe

b. Both sides wallboard: resin sand, best cast iron type in China.

c. Main shaft joint channel steal: 280mm

d. Bearing: Chinese famous brand

f. Pneumatic components: Airtac, Taiwan and China

g. Hydraulic components: Beijing Huade Hydraulic Industrial Group Co., Ltd

2)Single facer

Specification:

Working width: Max: 1600mm

Design speed: 120m/min, normal work speed: 100m/min

Power requirements: 440V, 50Hz

Machine Introduction:

1. Vacuum suction Fingerless design provides perfect flute formation in high speed manufacturing.

2. Individual immersion oil gear type drive box, separating dynamic vibrations improve running stability, easy and fast for maintenance.

3. The exhaust fun motor drive suction case, absorb corrugated paper surround the corrugating rollers about 180 degree where is positive-pressure zone, make sure big strength for flute making.

4. Lower corrugating roller suction channel within 2mm, prevent the 2layer carton sheet without stripe on the surface of the face paper.

5. With “Self-circulating glue feeding system”, save glue and improve work efficiency.

6. Pneumatic control for pressure roller load/unload, with cushioning effect.

7. Each heating roll had five heating tubes.

8. Motorized guide plate adjusted the pasting width.

9. Automatic added lubricate oil system.

10. The steel blank on top of machine can separate disconnect to clean garbage inside, not need disconnect whole machine.

11. Total six rolls for heating, include two unit corrugating roll, one pressing roll, and three pre-heating rolls.

12. Each heating roll install five unit silica tubes, suit for high speed electric heating.

Raw materials & purchased components:

a. Corrugating roller: made in Beijing Package Group (/cpzs2.html)

Brief instruction of Making techniques: At first, forge the raw material, rough machine, the journal ends assemble into the roll blank, joint, backfire forge process, machine to the second destined size and the rough shape of the flutes, harden process, grind by CNC numerical control computer grinding machine, Chrome plating at the flute tips.

Corrugating rollers made of 48CrMo alloy steel, and induction hardened with hardness up to HRC58-60.

Flute: A flute 4.7mm, C flute: 3.5mm, B flute, 2.65mm, E flute 1.5mm, and flute profile UV unless marked. Special fluting requirements can be customized.

Upper/Lower Corrugating roller diameter: 278mm/280mm. made of 48CrMo alloy steel, and induction hardened with hardness up to HRC58--60

b. Pressure roller diameter: 292mm. Adopts 45# seamless steal pipe, surface with hardening treatment.

c. Gluing roller diameter: 230mm, Adopts 45# seamless steal pipe, surface with special experienced beautifying and chrome plating treatment.

d. Doctor roller diameter: 100mm, Adopts 20# seamless steal pipe, surface with Modulation and electroplating treatment.

e. Pre-heat roller diameter: 270mm, Adopts 20G steel, thickness of wallboard 20mm, with chromed treatment.

f. Wallboard and seat: resin sand.

g. Driving part seat: channel steel welding form.

h. Rotary joint, metal tube: made in Wanxiang group, China largest company

I. Bearing and bearing with seat: made in China famous brand

j. Adjusting glue width motor: made in CPG Taiwan

k. Pneumatic components: Airtac, Taiwan.

l. Frequency converters& transducer: made in Delta, Taiwan.

MC-10 Rotary Cutting machine

1, Maximum production speed:70m/min
2,Maximum width:1700mm
3,Power consumption:4kw
4,Machine using stepless variable gearbox for stepless variation speed for rotary knife rotation control, which is adjustable to have cut length and width set up accordingly.
5,Upper rotary knife drum and lower fixed knife, simplified structure construction for easy adjustment and machine maintenance.
6,Knives are made special alloy steel and cutting edge hardness achieved at HRC 6C for long lasting life.
7,Paper in feed rollers are made to dynamic balancing for accurate paper feed to achieve good cutting accuracy.
8,Cut length accuracy:±2.5mm

Working Video Available: Feel free to contact us

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Our Company:

G&Z group is one of leading manufacturers specialized in laminating machines in China, our laminating machines are suitable for the color printed top sheet and corrugated paperboard, and have been installed all of the world, besides of the top machines' quality, we also have earned good reputation on our aftersales services.